Lettercarving

Not that I’m a slow worker or anything like that… The name boards, carved nearly a month ago are on the canoes. They are finished to match the canoes. Two coats of Cetol Marine went on first. That prevented paint, applied to the incisions, from running in end grain. A third coat of Cetol sealed them.

Placement varies from what the Brits use, smack in the middle of the sides, because those are spots where these boats ride against each other when being transported. Instead, I found relatively flat spots away from the middles. I also used some Dolfinite bedding compound on the green boat because those boards were being placed with attachment holes drilled into the flotation chamber.

The best thing about them is that they will usually be seen while the boat is bobbing around, and one can’t see both sides of a boat at the same time.

Learning Lettercarving – parts 2 to 376 have been cancelled. It’s not that I’ve quit Chris Pye’s course. I’m just continuing over in a dark corner of the shop and won’t bore you with details.

Needing to break out of the Practice, Practice, Practice regimen, I decided to actually make something. Long ago, I gave up on making name plates for the two canoes, not wanting to resort to die-cut plastic letters or something else equally dull. Now, I have a better alternative, carved “Name Boards.” On larger craft they might also be called “Quarterboards.”

(As always, click on the pictures to see the full / larger views.)

I always resort to the scrap pile for first of a kind projects … erm, prototypes. That way, if they turn out poorly, they’re still scrap! The scrap pile is fresh out of old growth mahogany (the preferred material for name boards), or any growth mahogany for that matter. The pile did include off-cuts from the cedar planking used on Eva Won. Voila! Light weight material that might actually finish up nicely. These were pieces already dimensioned to about 5/16″ thick, and there were enough of them to easily make 4 boards, two for Eva Won and two for Eva Too.

Prep is easy. Rough cut the length. Rip to desired widths. Plane the long edges smooth. Cut the curvy parts with the curvy saw. Cleanup the broad curves with the dreaded sanding block.

Layout took a lot more time than wood prep, not unusual I guess. A double course of borders, each about 1/4″ defined the space remaining for lettering. I drew up paper patterns for the lettering, primarily so I could fold them in half lengthwise to find the center of the text. Not being as clever as Kari about making a transfer tool, I just used dividers to pick measures off the paper and then drew the letters directly on the wood. A small shop made straightedge, shop made square and a bevel gauge made this work easy despite being tedious.

The lettercarving is done with chisels and mallet in the classic incised style. With cedar being very soft, there were many areas where the mallet wasn’t really needed. However, here’s where extremely sharp edges really matter. The cedar’s texture runs from imminently carvable to imminently crushable. In places it is soft and stringy and only a slicing cut will work. So, cedar has become the new test bed for my chisels and gouges. After sharpening, I always test the sharpness with a couple of plunge cuts and a couple of cross grain slices. If those cuts can be made smoothly in this cedar, the tools are sharp enough for self-apendectomies.

Once the letters are carved, some pinwheel ornaments are placed around the future screw holes. Then, the borders are lowered in two steps.

Next, finishing. Just checked; there’s no gold leaf in the paint locker.
Finishing and mounting on the boats in another entry.

P.S. Also made good use of the off-cuts from these pieces. We’ll be visiting a swarm of grandkids soon. Some low-tech “helicopters” might entertain them a few minutes.